煤炭工程 ›› 2025, Vol. 57 ›› Issue (2): 208-217.doi: 10. 11799/ ce202502029

• 装备技术 • 上一篇    下一篇

半煤岩掘锚一体机滚筒截割性能研究

刘昕宇,常映辉,陈明军,等   

  1. 1 煤炭科学研究总院,北京 100013

    2. 中国煤炭科工集团 太原研究院有限公司,山西 太原 030006

  • 收稿日期:2024-10-17 修回日期:2025-01-21 出版日期:2025-02-10 发布日期:2025-04-28
  • 通讯作者: 刘昕宇 E-mail:13474125527@163.com

Drum cutting performance of semi coal-rock bolter miner machine

  • Received:2024-10-17 Revised:2025-01-21 Online:2025-02-10 Published:2025-04-28

摘要:

为研究掘锚一体机滚筒在半煤岩巷道的截割性能,利用离散元EDEM软件建立在不同截割厚度和牵引速度下对煤岩(f =6.5)截割进行仿真模拟,并开展井下现场截割试验进行验证。研究表明掘锚一体机滚筒在进刀过程中,截割阻力呈先增大后逐渐稳定的趋势,不同工况下载荷均值在240~900kN之间,经过井下试验验证,仿真与试验中滚筒扭矩均值相差不超过16%,证明模拟结果可靠性高。滚筒截割载荷随着截割厚度的上升而增大,截割厚度500mm时载荷比200mm时高约75%~95%,载荷波动系数和比能耗随着截割厚度的上升而下降趋势;滚筒截割阻力和牵引速度呈正比关系,牵引速度0.02m/s时载荷比0.008 m/s时高约84%~130%载荷波动系数和比能耗随着牵引速度的上升而呈下降趋势。牵引速度0.008m/s时截割煤岩质量标准差最低为0.811说明此时平整度最好,较大的牵引速度更容易影响煤岩平整度。

关键词:

半煤岩 , 离散元 , 掘锚一体机滚筒 , 截割厚度 , 牵引速度 , 截割阻力

Abstract:

In order to study the cutting performance of the bolter miner drum in the semi coal-rock roadway, the hardness coefficient f6.5 coal-rock was established by EDEM, and the simulation and analysis were performed on the drum cutting of coal-rock at various cutting thickness and traction speeds,and the coal mine cutting test was carried out for verification. The cutting process of the drums at different working conditions was obtained through simulation experiment. The effects of cutting thickness and traction speed on the cutting performance of the drums were studied and the cutting performance of the drums was evaluated by using the cutting force and its fluctuation coefficient, cutting-ratio energy consumption, and the flatness of the cutting coal-rock wall. The research findings reveal that the drum's cutting resistance undergoes an initial increase, followed by a stabilization phase, as the feeding process advances, and the cutting resistance of the drum fluctuates within a defined range. The coal mine cutting test proves that the simulation results are highly reliable. The cutting force of the drum and the traction speed have a direct and positive correlation, and the fluctuation coefficient and as the traction speed increases, the cutting-ratio energy consumption exhibits a downward trend. The regression equations of cutting resistance, torque and specific energy consumption are obtained by fitting by least squares method, respectively With the increase of traction speed, the flatness of cutting coal-rock shows a trend of first rising and then decreasing, and the larger traction speed is more likely to cause the rock ridge phenomenon at the junction of drum and reducer, which leads to low propulsion efficiency and affects the excavation and anchoring work. When evaluating the cutting performance, the flatness should be given priority; The second is the cutting resistance and its fluctuation coefficient; Finally, it is used as a measure of the cutting-ratio energy consumption of the drum cutting performance.

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